- 新增 camera_to_base.py: 相机坐标系到基坐标系的完整变换 - 支持相机到 TCP 的变换(平移+旋转) - 支持 TCP 到基坐标系的变换 - 水平安装相机的特化实现 - 更新 tools/README.md: 完整的工具使用指南 - 所有工具的详细说明 - 坐标系定义和图示 - 完整工作流示例 - 故障排查指南 - 删除 .udp_control_state.json: 不应提交到版本控制 (运行时生成的状态缓存文件) - 更新 udp_control.py: 代码优化和注释改进
330 lines
11 KiB
Python
330 lines
11 KiB
Python
#!/usr/bin/env python3
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"""相机坐标系到机械臂基坐标系的直接变换工具。
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使用场景:
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1. 已经通过其他方式获得了相机坐标系坐标
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2. 测试和验证坐标变换算法
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3. 调试机械臂控制逻辑
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输入:
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- 相机坐标系坐标 (xc, yc, zc),单位 mm
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- 当前 TCP 位姿 (x, y, z, phi)
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输出:
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- 基坐标系坐标 (xb, yb, zb),单位 mm
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"""
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import argparse
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import math
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import sys
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import json
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from pathlib import Path
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from typing import Tuple
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import numpy as np
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def euler_to_rotation_matrix(roll_deg: float, pitch_deg: float, yaw_deg: float) -> np.ndarray:
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"""欧拉角转旋转矩阵(ZYX顺序)"""
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roll = math.radians(roll_deg)
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pitch = math.radians(pitch_deg)
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yaw = math.radians(yaw_deg)
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Rx = np.array([
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[1, 0, 0],
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[0, math.cos(roll), -math.sin(roll)],
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[0, math.sin(roll), math.cos(roll)]
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])
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Ry = np.array([
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[math.cos(pitch), 0, math.sin(pitch)],
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[0, 1, 0],
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[-math.sin(pitch), 0, math.cos(pitch)]
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])
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Rz = np.array([
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[math.cos(yaw), -math.sin(yaw), 0],
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[math.sin(yaw), math.cos(yaw), 0],
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[0, 0, 1]
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])
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return Rz @ Ry @ Rx
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def camera_to_tcp(
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xc: float, yc: float, zc: float,
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tx: float = 0.0, ty: float = 0.0, tz: float = 0.0,
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roll: float = 0.0, pitch: float = 0.0, yaw: float = 0.0
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) -> Tuple[float, float, float]:
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"""相机坐标系 → TCP 坐标系
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Args:
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xc, yc, zc: 相机坐标系坐标 (mm)
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tx, ty, tz: 相机到 TCP 的平移 (mm)
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roll, pitch, yaw: 相机到 TCP 的旋转 (度)
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Returns:
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(xt, yt, zt): TCP 坐标系坐标 (mm)
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"""
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R = euler_to_rotation_matrix(roll, pitch, yaw)
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T = np.array([tx, ty, tz])
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P_cam = np.array([xc, yc, zc])
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P_tcp = R @ P_cam + T
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return float(P_tcp[0]), float(P_tcp[1]), float(P_tcp[2])
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def tcp_to_base(
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xt: float, yt: float, zt: float,
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tcp_x: float, tcp_y: float, tcp_z: float, tcp_phi_deg: float
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) -> Tuple[float, float, float]:
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"""TCP 坐标系 → 机械臂基坐标系(水平相机版本)
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坐标映射:
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- TCP X (相机右) → 基坐标系 垂直于 phi 方向
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- TCP Y (相机下) → 基坐标系 -Z 方向(向下)
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- TCP Z (相机前) → 基坐标系 phi 方向
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Args:
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xt, yt, zt: TCP 坐标系坐标 (mm)
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tcp_x, tcp_y, tcp_z: TCP 当前位置 (mm)
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tcp_phi_deg: TCP 当前朝向角 (度)
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Returns:
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(xb, yb, zb): 基坐标系坐标 (mm)
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"""
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phi = math.radians(tcp_phi_deg)
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# 旋转矩阵:TCP → 基坐标系
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R_tcp_to_base = np.array([
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[-math.sin(phi), 0, math.cos(phi)],
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[ math.cos(phi), 0, math.sin(phi)],
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[0, -1, 0]
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])
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P_tcp = np.array([xt, yt, zt])
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P_base_relative = R_tcp_to_base @ P_tcp
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P_base = P_base_relative + np.array([tcp_x, tcp_y, tcp_z])
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return float(P_base[0]), float(P_base[1]), float(P_base[2])
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def camera_to_base(
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xc: float, yc: float, zc: float,
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tcp_x: float, tcp_y: float, tcp_z: float, tcp_phi_deg: float,
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cam_tx: float = 0.0, cam_ty: float = 0.0, cam_tz: float = 0.0,
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cam_roll: float = 0.0, cam_pitch: float = 0.0, cam_yaw: float = 0.0
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) -> Tuple[float, float, float]:
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"""完整变换:相机坐标系 → 基坐标系
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Args:
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xc, yc, zc: 相机坐标系坐标 (mm)
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tcp_x, tcp_y, tcp_z, tcp_phi_deg: TCP 当前位姿
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cam_tx, cam_ty, cam_tz: 相机到 TCP 的平移
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cam_roll, cam_pitch, cam_yaw: 相机到 TCP 的旋转
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Returns:
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(xb, yb, zb): 基坐标系坐标 (mm)
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"""
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# 步骤 1: 相机 → TCP
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xt, yt, zt = camera_to_tcp(xc, yc, zc, cam_tx, cam_ty, cam_tz,
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cam_roll, cam_pitch, cam_yaw)
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# 步骤 2: TCP → 基坐标系
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xb, yb, zb = tcp_to_base(xt, yt, zt, tcp_x, tcp_y, tcp_z, tcp_phi_deg)
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return xb, yb, zb
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def load_tcp_pose_from_state() -> Tuple[float, float, float, float]:
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"""从状态缓存文件读取当前 TCP 位姿"""
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state_file = Path("tools/.udp_control_state.json")
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if not state_file.exists():
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raise FileNotFoundError(
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f"状态文件不存在: {state_file}\n"
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"请先运行一次 udp_control.py 以初始化状态"
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)
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state = json.loads(state_file.read_text())
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# 导入必要的模块计算正运动学
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sys.path.insert(0, str(Path(__file__).parent))
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from udp_control import (
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forward_kinematics,
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ArmGeometry,
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ArmMathState,
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DEFAULT_L1, DEFAULT_L2, DEFAULT_X4, DEFAULT_Z4,
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DEFAULT_ZERO_J2, DEFAULT_ZERO_J3, DEFAULT_ZERO_J4
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)
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geometry = ArmGeometry(l1=DEFAULT_L1, l2=DEFAULT_L2, x4=DEFAULT_X4, z4=DEFAULT_Z4)
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math_state = ArmMathState(
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d1=state["height"],
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theta2_deg=state["j2"] - DEFAULT_ZERO_J2,
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theta3_deg=state["j3"] - DEFAULT_ZERO_J3,
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theta4_deg=state["j4"] - DEFAULT_ZERO_J4,
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)
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pose = forward_kinematics(geometry, math_state)
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return pose.x, pose.y, pose.z, pose.phi_deg
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def main() -> int:
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parser = argparse.ArgumentParser(
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description="相机坐标系到机械臂基坐标系的直接变换",
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formatter_class=argparse.RawDescriptionHelpFormatter,
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epilog="""
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示例用法:
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1. 基本用法(手动指定 TCP 位姿):
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python %(prog)s --xc 10 --yc 5 --zc 250 \\
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--tcp-x 150 --tcp-y 50 --tcp-z -100 --tcp-phi 45
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2. 自动读取 TCP 位姿(从状态缓存):
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python %(prog)s --xc 10 --yc 5 --zc 250 --auto-tcp
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3. 包含相机到 TCP 的变换:
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python %(prog)s --xc 10 --yc 5 --zc 250 --auto-tcp \\
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--cam-tx 20 --cam-ty 10 --cam-tz 5
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相机坐标系定义(水平安装):
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Xc: 向右
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Yc: 向下
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Zc: 向前(水平,光轴方向)
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机械臂基坐标系定义:
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X, Y: 水平面
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Z: 向上
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"""
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)
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# 相机坐标系输入
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parser.add_argument("--xc", type=float, required=True,
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help="相机坐标系 X 坐标(向右,mm)")
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parser.add_argument("--yc", type=float, required=True,
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help="相机坐标系 Y 坐标(向下,mm)")
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parser.add_argument("--zc", type=float, required=True,
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help="相机坐标系 Z 坐标(向前,mm)")
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# TCP 位姿
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tcp_group = parser.add_mutually_exclusive_group(required=True)
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tcp_group.add_argument("--auto-tcp", action="store_true",
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help="自动从状态缓存读取当前 TCP 位姿")
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tcp_group.add_argument("--tcp-manual", action="store_true",
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help="手动指定 TCP 位姿(需要 --tcp-x/y/z/phi)")
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parser.add_argument("--tcp-x", type=float,
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help="TCP X 坐标(mm)")
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parser.add_argument("--tcp-y", type=float,
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help="TCP Y 坐标(mm)")
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parser.add_argument("--tcp-z", type=float,
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help="TCP Z 坐标(mm)")
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parser.add_argument("--tcp-phi", type=float,
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help="TCP 朝向角(度)")
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# 相机到 TCP 的变换(可选)
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parser.add_argument("--cam-tx", type=float, default=0.0,
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help="相机到 TCP 平移 X(mm,默认 0)")
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parser.add_argument("--cam-ty", type=float, default=0.0,
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help="相机到 TCP 平移 Y(mm,默认 0)")
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parser.add_argument("--cam-tz", type=float, default=0.0,
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help="相机到 TCP 平移 Z(mm,默认 0)")
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parser.add_argument("--cam-roll", type=float, default=0.0,
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help="相机到 TCP 旋转 roll(度,默认 0)")
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parser.add_argument("--cam-pitch", type=float, default=0.0,
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help="相机到 TCP 旋转 pitch(度,默认 0)")
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parser.add_argument("--cam-yaw", type=float, default=0.0,
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help="相机到 TCP 旋转 yaw(度,默认 0)")
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# 输出格式
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parser.add_argument("--json", action="store_true",
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help="以 JSON 格式输出")
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parser.add_argument("--quiet", action="store_true",
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help="只输出坐标,不输出说明信息")
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args = parser.parse_args()
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# 获取 TCP 位姿
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if args.auto_tcp:
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try:
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tcp_x, tcp_y, tcp_z, tcp_phi = load_tcp_pose_from_state()
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if not args.quiet:
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print(f"从状态缓存读取 TCP 位姿: "
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f"({tcp_x:.3f}, {tcp_y:.3f}, {tcp_z:.3f}), phi={tcp_phi:.3f}°")
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except Exception as e:
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print(f"错误: 无法读取 TCP 位姿: {e}", file=sys.stderr)
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return 1
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else:
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if not all([args.tcp_x is not None, args.tcp_y is not None,
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args.tcp_z is not None, args.tcp_phi is not None]):
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print("错误: 使用 --tcp-manual 时必须指定 --tcp-x, --tcp-y, --tcp-z, --tcp-phi",
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file=sys.stderr)
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return 1
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tcp_x, tcp_y, tcp_z, tcp_phi = args.tcp_x, args.tcp_y, args.tcp_z, args.tcp_phi
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# 执行变换
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try:
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xb, yb, zb = camera_to_base(
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args.xc, args.yc, args.zc,
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tcp_x, tcp_y, tcp_z, tcp_phi,
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args.cam_tx, args.cam_ty, args.cam_tz,
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args.cam_roll, args.cam_pitch, args.cam_yaw
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)
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# 输出结果
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if args.json:
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result = {
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"input": {
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"camera": {"x": args.xc, "y": args.yc, "z": args.zc},
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"tcp": {"x": tcp_x, "y": tcp_y, "z": tcp_z, "phi": tcp_phi}
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},
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"output": {
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"base": {"x": xb, "y": yb, "z": zb}
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}
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}
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print(json.dumps(result, indent=2))
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elif args.quiet:
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print(f"{xb:.3f} {yb:.3f} {zb:.3f}")
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else:
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print("=" * 70)
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print("相机坐标系到基坐标系变换")
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print("=" * 70)
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print(f"\n输入(相机坐标系):")
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print(f" X_cam = {args.xc:8.3f} mm (向右)")
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print(f" Y_cam = {args.yc:8.3f} mm (向下)")
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print(f" Z_cam = {args.zc:8.3f} mm (向前,光轴)")
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print(f"\nTCP 位姿:")
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print(f" X_tcp = {tcp_x:8.3f} mm")
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print(f" Y_tcp = {tcp_y:8.3f} mm")
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print(f" Z_tcp = {tcp_z:8.3f} mm")
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print(f" φ_tcp = {tcp_phi:8.3f} °")
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if any([args.cam_tx, args.cam_ty, args.cam_tz,
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args.cam_roll, args.cam_pitch, args.cam_yaw]):
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print(f"\n相机到 TCP 变换:")
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print(f" 平移: ({args.cam_tx:.3f}, {args.cam_ty:.3f}, {args.cam_tz:.3f}) mm")
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print(f" 旋转: roll={args.cam_roll:.3f}°, pitch={args.cam_pitch:.3f}°, yaw={args.cam_yaw:.3f}°")
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print(f"\n输出(机械臂基坐标系):")
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print(f" X_base = {xb:8.3f} mm")
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print(f" Y_base = {yb:8.3f} mm")
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print(f" Z_base = {zb:8.3f} mm")
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print("=" * 70)
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print(f"\n使用此坐标控制机械臂:")
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print(f" python tools/udp_control.py pose \\")
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print(f" --x {xb:.1f} --y {yb:.1f} --z {zb:.1f} \\")
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print(f" --phi {tcp_phi:.1f}")
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return 0
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except Exception as e:
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print(f"错误: {e}", file=sys.stderr)
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return 1
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if __name__ == "__main__":
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raise SystemExit(main())
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